Cleanliness
Our coating solutions increase the cleanability of components, helping you to keep your production cleaner for longer.
Hard coatings for production cleanliness
The cleanliness of machinery and components is vital for the efficiency and quality of the production chain. We help you to make sure the wheels of your production keep on turning, and that dirt does not cause unnecessary downtime or other production challenges.
We offer cost-effective coating solutions for both new production and existing components. Our non-stick solutions are suitable for metal-based products, plastics, rubber and polymer surfaces.
Most of our coatings can be flexibly carried out as an on-site service during scheduled maintenance stoppages, reducing downtime.
Benefits of coating
Quality
Coated components improve the quality of both production and the end product, as equipment stays cleaner longer.
Efficiency
Dirt-repellent coatings help extend equipment service intervals and minimise unexpected production downtime.
Safety
Dirt-repellent components do not accumulate dirt that can sedimentate and cause equipment failure and other safety hazards.
Environmental friendliness
The service life of components can be extended significantly, reducing the need to replace them.
Tailor-made coating solutions for your needs
It is important for us to understand the challenges of your production environment so that we can provide the right solution for your needs. We will carefully study your production environment and create a custom coating solution based on our advanced products to meet your business needs.
We always use state-of-the-art technology and coating methods, as well as high-quality coating materials.
Our methods
We use a variety of coating and grinding technologies and combinations of both.
Thermal spraying
Thermal spraying is a versatile coating process that improves the surface properties of parts, protecting machines from friction, wear, corrosion and dirt. Thermal spraying also allows the coating of surfaces on site, minimising downtime and overall costs.
All metallic materials are suitable as a base material, as well as aluminium, brass and copper. Thermal spraying is suitable for applications such as sleeves, shafts, valve parts, cylinders, hydraulic cylinders and other wear parts.
Thermal spraying is carried out in automated robotic cells, where the shape of the surface does not impose any restrictions. Surfaces of all shapes can be coated, and we will always help you find a solution, even in special cases.
Diffusion coating
Diffusion coating is mainly suitable for steel materials; it improves the friction properties of steel parts and their resistance to wear and heat. Diffusion coating can be used on sliding and wearing surfaces of machine parts and tools, in power transmission and various moulds. In the process industry, its common applications include shaft sleeves, nozzles, valves, spindles, pumps, casing pipes and sieve plates. It is also possible to coat small internal holes with the coating.
The methods include boriding, diffusion aluminium coating and chemical vapor deposition (CVD). We help you to choose the right method depending on the application.
Washing and cleaning
Before coating, the surface to be treated must be completely clean to ensure proper adhesion and durability of the coating. Cleaning ensures the long service life and functionality of the coating. The washing method used is chosen on a case-by-case basis, using a variety of acid and alkaline washes as required.
Grinding
Grinding ensures the desired surface quality and accuracy. We are also able to grind bodies of revolution on site at the customer’s premises. Grinding can be carried out for the purposes of cleaning and shaping, both in our factory and as an on-site service. Possible objects to be grinded include lead, carrier and calender rolls, drying and VAC cylinders, Clupak rolls, Yankee and MG cylinders. We produce precision grinding services with our partners. Surfaces of all shapes can be coated, and we will always help you find a solution, even in special cases.
Do you want to know more about our solutions?
Whatever your question, our experts are here to help. Don’t hesitate to contact us and let’s talk more!
Our products
Dryer Roll Cover DOH
The Dryer Roll Cover DOH coating improves in particular the peeling and cleanliness properties of the dryer cylinder surface. These features improve the drying capacity of the cylinder and save the energy used for drying purposes. The coating also provides protection against wear and corrosion in paper and cardboard machine environments. The advantage of the DOH coating is that it can be quickly prepared even in on-site conditions without the need for external heating.
VacRollCoat
VacRollCoat is a chemical corrosion-resistant multi-layer coating for VAC cylinders, developed in collaboration with research institutes and the chemical industry. The coating thickness is always tailored to the customer’s requirements and circumstances. The coating helps to restore the cylinder surface to a condition as good as new, bringing the service lives of dryer fabrics to normal levels and eliminating quality problems caused by corrosion.
NonStickCoat
NonStickCoat is an easy-to-clean thin-film coating that enhances cleanliness in various contact-free process surfaces.
CleanCoat T
CleanCoat T is a coating that provides better cleanliness, corrosion resistance and abrasion resistance with either a single or double-layer structure. The structure consists of the hard coating base combined with the latest nano-tech materials or, when more suitable, only the nano-tech coating.